Tag: burundi dry mill

  • Coffee Processing

    Coffee Processing

    Written by David Stallings, head of Roaster and Importer Relations

    As an industry, the term “coffee processing” refers to how we remove the seeds from a coffee fruit. How any given coffee is processed is important because of the fact that processing can have a strong impact on the flavors found in the finished cup of brewed coffee.

    Red coffee fruit on the branch of a coffee tree

    Though we colloquially refer to coffee as “beans,” this is botanically inaccurate. Coffee is the seed of a fruit. To be more exact, the coffee fruit is a drupe or stone fruit. Unlike other stone fruits, such as peaches or cherries, which possess relatively large mesocarps (the pulp or edible portion of these fruits), the coffee fruit possesses an incredibly small mesocarp. This means that the coffee fruit is not particularly well-suited to being eaten (by humans or even most animals). Through the ages we have, of course, found an equally pleasurable use for this fruit: coffee seeds are removed from the fruit, after which they are roasted, ground, and brewed into the decoction known as coffee.

    Coffee Processing

    We can talk about two broad categories of coffee processing: coffees that are pulped prior to drying and coffees that are not pulped prior to drying. Here, “Pulping” refers to removing the leathery skin of the coffee fruit, along with some fruit mucilage.

    Infographic by David Stallings

    Regardless of the method used to separate the seeds from the coffee fruit (i.e. regardless of how the coffee is processed), it is critical that the coffee seeds be dried. As with many produce items, coffee seeds that have not been adequately dried could develop mold. Further, proper drying is critical for retaining the freshness of the coffee for the longest possible period of time. If a coffee is not properly dried, it could taste “old” (papery, woody) much faster than if the coffee was dried properly. As such, and interestingly enough, the terms “age” and “old” are fairly relative in coffee and have more to do with how a coffee is tasting, as opposed to how long it has been since the coffee was harvested. A coffee that is three months off harvest can taste “old” if it was not dried properly, while a coffee twelve months off harvest can still taste quite fresh.

    Coffee cherries being pulped at the Long Miles Coffee Washing Station

    Natural Processing

    Coffees that are not pulped prior to being dried are typically referred to as Naturally Processed or Dry Processed coffees. To produce a Naturally Processed coffee, which happens to be the original processing method (due to its innate simplicity), one simply harvests the (ideally ripe) coffee cherries and dries the entire fruit. The coffee then remains on drying tables until the target moisture content is reached.

    Naturally Processed Coffee

    During this time the coffee fruit is turned at regular intervals to ensure even drying and to avoid any pockets of moisture from remaining that could encourage microbial proliferation. Naturally Processed coffees tend to be very fruit-forward and sweet, generally with lower perceived acidity. The distinctly fruity flavor profile of these coffees tends to be polarizing: some people absolutely love the character while others find it off-putting. Though ostensibly simple, producing clean Naturally Processed coffees is incredibly challenging. We wrote about that fact in this Instagram post back in November of 2020.

    Fully Washed Processing

    Coffees that are pulped prior to being dried can fall into two primary categories: Fully Washed and Honey. Fully Washed – also known as Washed, or Wet Processed – is the older and more popular of these two processing methods and involves pulping the fruit and then placing the mucilage covered seeds into a tank and allowing the mass to ferment. The fermentation taking place is dependent upon microbes found in the air and on the coffee plant consuming the sugars of the coffee fruit.

    Fully Washed Processed Coffee

    Yeasts and bacteria break down the sugars of the mucilage and the stubborn pectin layer immediately surrounding the seeds. After these layers are broken down, the mucilage is easily washed away and the coffee seeds, still covered in a protective parchment layer, are sent to drying tables to be dried to the target moisture-level. Fully Washed coffees tend to be clean, balanced, and present a sparkling acidity that can drive and inform the perceived sweetness in the finished cup.

    Honey Processing

    Existing somewhere between Fully Washed processing and Natural processing, the Honey processing method (also referred to as Pulped Natural) was developed by coffee equipment manufacturer Pinhalense in the 1990’s. The goal was to produce a coffee that struck a balance between the sweet, heavy-bodied character of a Naturally Processed coffee and the balanced cleanliness of a Fully Washed Coffee.

    Honey Processed Coffee

    Honey processed lots begin by being pulped, like a Fully Washed process coffee. After pulping, however, the coffees skip tank-fermentation and mucilage removal and head directly to the drying tables, mucilage and all. A bonus of this processing is the small amount of water used when compared to Fully Washed coffees. We wrote about Honey Processed lots in an Instagram post back in November of 2020. That post can be found here.

    When produced carefully, Honey processed lots can be very clean and elegant. In our experience, however, they can also lack both the fruited complexity of a Naturally processed coffee and the expressive acidity of a Fully Washed coffee. Over the past two years we have experimented with various ways to produce Honeys that remain clean but are also more expressive. We will share more about those processes in an upcoming blog post!

  • A year in the life of Long Miles Coffee in Burundi

    A year in the life of Long Miles Coffee in Burundi

    We’re often asked the question, “What does a ‘typical day’ in the life of Long Miles Coffee look like?”

    The truth? It depends on when you ask. Although coffee harvest only happens once a year in Burundi and usually lasts around three months (sometimes more), growing and producing coffee is a year-round effort. On any given day of the week, the Long Miles team could be spread out between the country’s capital, or upcountry at our washing stations where coffee is grown. For the thousands of smallholder coffee farmers that we work with, a “typical day” is completely different from our own. The time that coffee farmers in Burundi spend on farming activities is divided between a multitude of crops, not just focused on coffee.

    Here’s a glimpse at what an “average” year in the life of Long Miles Coffee in Burundi looks like: 

    JANUARY-FEBRUARY 

    It’s the beginning of the year. The country is experiencing “impeshi”, which translated from Kirundi  (the local language spoken in Burundi) means “small dry season”. Depending on the area and soil structure, farmers are planting a variety of crops in this season, especially beans, potatoes, and peas. If coffee farmers have access to insecticides, they will be spraying them on their coffee trees as well as weeding their coffee farms. Some will even start pruning their coffee trees. 

    January is usually the time that our head of Production and Quality Control, Seth Nduwayo, leads our annual Coffee Quality and Production Training. It’s also the time when we start preparing the annual calendar for our social and environmental impact projects: PIP (Integrated Farm Plan), Farmer Field School, Trees For Kibira, and Womxn and Youth Empowerment Programs.

    Joy Mavugo from the Story team connecting with a partner coffee farmer.

    The Story team, lead by Joy Mavugo, is out in the coffee hills, connecting with coffee farmers to hear their thoughts in the weeks that prelude coffee harvest. Most importantly, this is when we start applying for our annual production license- something that coffee producers in Burundi must do at the start of each year. Without it, we wouldn’t be able to open our washing stations for cherry collection or begin processing the first coffees of the season. 

    Every week, the Long Miles Coffee Scouts are visiting each of the hills that we collect coffee from, checking on the health of our own coffee farms, meeting with Farmer Field School team members and teaching best agricultural practices, making note of the visible effects of climate change in the coffee hills, keeping a record of the number of antestia caught, distributing and planting seedlings from our Trees For Kibira nurseries. To diversify our coffee farms, our team at Heza Washing Station is maintaining the handbuilt cowsheds and laying down new fodder for our two mama cows and their calves. 

    Together with our washing station managers and production teams, the Coffee Scout leaders are also holding meetings with community development officers and partner coffee farmers, hearing from them if there were any challenges or issues during the previous coffee harvest and discussing ways to resolve this before the upcoming coffee harvest. 

    Family of Burundian coffee farmers picking coffee cherries
    Close-up of a person's hands picking ripe coffee cherries

    MARCH-JUNE 

    The country is experiencing its biggest rainy season of the year. The coffee cherries are red, ripening, and ready to be picked. The antestia bug (the insect thought to be  linked to the Potato Taste Defect) thrives during this time because the cherries are soft and sweet, making it easier for the bug to bore holes into the cherry skins. Farmers are scouting for these bugs in their coffee trees and if they find them, are removing them by hand.

    The end of March usually marks the opening of coffee harvest in Burundi, and coffee farmers will spend most of their days hand-picking cherries then walking to deliver them to the nearest washing station or collection point. Generally, other crops aren’t planted in this season because coffee is on everyone’s mind. 

    Burundian coffee farmer bicycling coffee cherries to a coffee washing station

    April and May roll around, and coffee harvest is in full swing. It’s one of the busiest times of year for our team. The Coffee Scouts spend their days between guiding coffee farmers through selective cherry picking on their farms and at the washing stations or collection points, assisting with farmer reception and cherry quality control. Our team also works alongside our partner coffee farmers, harvesting cherries from the Long Miles Coffee Farms. Each delivery of cherry is processed, either as a fully washed, natural, or honey-processed coffees, and left to dry on raised drying tables. 

    An omelette and V60 pour-over coffee maker
    People around a wooden table cupping coffees

    The Story team spends these weeks following our team’s activities, connecting with coffee farmers on their farms, and documenting their harvest, or at the washing stations following the production of coffee.

    This is usually the time that we get to welcome our roasting partners in Burundi to experience a slice of coffee harvest, see coffee in production, connect with our team and partner coffee farmers, and join us around the cupping table to taste a selection of fresh crop coffees. 

    JULY-AUGUST

    The start of July usually signals that coffee harvest is coming to a close in Burundi. Most of the parchment coffee is either off the tables or about to come off. Our washing stations no longer receive coffee cherries, and our team’s focus shifts to the dry mill. 

    Our Production and Quality team at the dry mill is focused on constructing micro-lots and preparing coffees for export. They are regularly sending samples to our Long Miles Coffee lab, where hundreds of cups of coffee are cupped, analysed, and scored by our team before being sent as samples to our roasting partners the world over. This work starts in July and continues until the end of the year. 

    A person holding an envelope of money

    The country-wide coffee pruning campaign officially opens, and the Coffee Scouts are helping coffee farmers to identify which coffee trees should be pruned or stumped. All around farm maintenance is happening at the same time: weeding, applying organic fertilizers, and mulching the ground to keep it moist during the upcoming dry season. 

    At the helm of our Social and Environmental Impact Leader, Epa Ndikumana, the Coffee Scouts are also collecting samples of soil for testing, and analysing the benefits of intercropping banana trees with coffee on our coffee farms. Our Story team is there to capture it all: the dry mill, the post-harvest activities, and most importantly, farmer payments. 

    Farmer Payday is the one day of the year when all of the coffee farming communities that we work with receive payment for the coffee cherries that they delivered to us during harvest season. The money that most farmers earn from growing coffee is spent on their children’s school tuition and supplies, home repairs, and investing in other income-earning projects. In the weeks leading up to payday, our team works hard behind the scenes, counting money and preparing each farmer’s payment. Hill by hill, each farmer that we work with is paid for every kilogram of coffee cherry that they delivered to a Long Miles Washing Station or collection point. 

    SEPTEMBER-DECEMBER

    The country is experiencing “agatas”, which translated from Kirundi means “small rainy season”. These are the months that are considered the main planting season in Burundi. Whatever farmers choose to grow is planted at this time. 

    The mature coffee trees start to flower- depending on the amount of rainfall in the country- and the coffee cherries are in the early stages of developing. This is the time for coffee farmers to be maintaining their coffee nurseries, planting new coffee trees, and weeding their plantations. Those who have access to lime and fertilizer will start applying it on their coffee farms. 

    Pile of jute coffee bags

    The coffees at the dry mill continue to be milled, bagged, and processed before being loaded onto trucks and headed to our roasting partners across the world.  

    Meanwhile, the Coffee Scouts are evaluating the growth and survival rate of the Trees For Kibira seedlings in the nurseries. As the year comes to a close, a bonus payment is made to the coffee farmers who delivered high quality cherries throughout the season. 

    There’s no short way of answering the question, “What does a ‘typical day’ look like for you?” No matter the year, there’s no small amount of words to share with you what producing coffee in Burundi looks like for our team. As we write this, the coffee cherries have already started to ripen, rain has fallen, and our team has started preparing for the upcoming harvest season. We can’t wait to share what this year holds with you!

  • Long Miles Coffee’s Post-Harvest Update: news from the farm, field, and cupping lab

    Long Miles Coffee’s Post-Harvest Update: news from the farm, field, and cupping lab

    Portrait of a man wearing a blazer laughing and covering his mouth

    From the Farm

    collected and translated by Joy Mavugo in conjunction with Robyn-Leigh van Laren from the Long Miles Story team

    There was much rejoicing at the Long Miles Coffee Washing Stations recently as farmer payday took place. Payday is always one heavy with anticipation, excitement, and chaos of the happiest kind. It’s the one day of the year when all of the coffee farming families that we work with receive payment for the coffee cherries that they delivered during harvest season.

    “ Payment day is a special day. It’s a day of building trust between a farmer and a buyer.”

    – ​Honorate Dugunya, a coffee farmer from Ninga hill.

    In the days leading up to it, our team works hard behind the scenes filling every person’s envelope with the season’s earnings and preparing for one big reunion with the coffee farming communities that we work with. This year, payday may have looked different from how it usually does but our team is unwaveringly grateful that it took place. We also celebrated a milestone; making our first set of payments at the newly built Ninga Washing Station site​.

    “​To have a washing station on Ninga hill is like a country that fought for independence and got it. I will always celebrate this victory. No one will take it from us.​”

    – Paul Ntahondi, a coffee farmer from Ninga hill

    There is an endless list of things that we are thankful for this harvest season. Paying every single coffee farmer that we work with is one of them.

    Pile of coffee parchment on drying table

    From the Farm

    written by Seth Nduwayo, Quality Control Manager for Long Miles Coffee

    Frequently, I have referred to rain as a big challenge. We could lack it when it was expected and vice versa. For three months, from July to September, there was no rain as it was a dry season. Now we are at the end of September. October is knocking from the horizon. We have experienced some rain yet at Bujumbura and sometimes at Gitega, Budeca, where we took our coffee for dry milling. As coffee is not out on drying beds you may wonder why the blessing (rain) is evoked again as a challenge. In fact, the rain comes with cold weather, and humidity increases in warehouses. Thus, when the relative humidity is higher than that of coffee in storage, the latter start regaining moisture. As you can hear this, the end of one battle opens a door to the next. So, today we fight for having all the remaining lots milled, hand-picked, and sealed in Grain-pro as soon as possible. When all coffee is in Grain-pro, then we don’t have to worry about rainfall the same as before. This is the battle we will be fighting over the next couple of weeks.

    Person in warehouse sewing coffee sacks closed

    From the Lab

    written by David Stallings, Roaster Relations for Long Miles Coffee

    This week we began our final dry-milling program for the Burundi season. Milling, which involves removing the parchment layer, or, in the case of naturally processed coffee, removing the fruit that has dried around the coffee seed, is, by itself, a speedy process. After the seeds are stripped of their botanical accouterment, they pass through various grading apparatuses. These include devices that separate the seeds by size, density, and color. Many metric tons of coffee can pass through the mill in a single day. The process that follows, however, is low tech and time-consuming. That process is, of course, the handpicking of the coffee. Absolutely critical to the production of top quality specialty coffee, our lots get handpicked upwards to five times! In a few short days, all of our Burundi lots for the year will have been milled. The next two to three weeks will be filled with handpicking the coffee.

    It is a race to the finish from here. As Seth mentioned in his section above, we want to get the lots handpicked as soon as possible because that allows us to get them into Grain-pro and thus hermetically sealed and safe from the impending rainy season. Too frequently, as a green coffee buyer, I have seen the onset of a rainy season in any given country of production, as a strike against the quality of the green coffee. This is especially true for coffees that are on the margins of not being fully dried. Coffees for which taking on a small amount of moisture pushes them into territory that encourages the quick degradation of what we perceive as freshness. I am so pleased to know firstly, that all of our lots were dried exceptionally well this year and, secondly, that our timeline concerning getting these final lots into Grain-pro is looking very good.

    Once this process is complete we will continue loading containers and sending them around the world. A record year for us, we have already loaded and dispatched two containers from this harvest. In a few short weeks that number will be seven. The past two years have been important ones in strengthening relationships with importing partners in various markets. While we work directly with as many of our roasting partners as possible, we have found it essential to have key relationships in various markets around the world. Not only are these partners service providers, moving the coffees from Burundi to their destination market, but they are also critical in helping facilitate relationships with smaller roasting partners. This year, our coffees can be found with the following importers:

    If you are in one of these markets and interested in coffee this year, please reach out to me. I will be only too happy to work on a plan with you to either send you samples directly or connect you with one of the above-mentioned importers. Whether we are sending you samples and handling contracts directly or having an importing partner help facilitate the process, it is so important to us that we connect with you personally and work together on and through the process!

    *If you are in the Australian market and interested in coffees from this season, please reach out to our Burundi Lab Manager, Jordan, who was not able to make it to Burundi this year due to the pandemic, and is native to and currently located in Australia!

  • Long Miles Coffee Harvest update: news from the coffee farm, field and cupping lab.

    Long Miles Coffee Harvest update: news from the coffee farm, field and cupping lab.

    Long Miles Coffee Scout pruning coffee trees

    From the Farm

    collected and translated by Joy Mavugo, in conjunction with Robyn-Leigh van Laren from the Long Miles Story Team

    Every year, when our coffee harvest comes to an end, the Long Miles Coffee Scouts open up the “Pruning Campaign”. During this campaign, the Scouts move between the hills where coffee is grown, guiding the communities of coffee growers that we work with through the practice of pruning and stumping their coffee trees. The Scouts help these farmers to identify older or unhealthy coffee trees that should be pruned, stumped or uprooted from their farms. They also encourage farmers to weed and mulch the land where their coffee is grown to prepare the soil for the next year’s coffee harvest.

    “In 2017, I pruned all of the coffee trees in one of my coffee plantations. In 2020, three years later, I picked double the amount of coffee cherry than what I used to harvest before pruning. The Scouts have helped me and the other coffee farmers in my community to understand the different ways of taking care of our coffee plantations. I remember the first time the Scouts told me about pruning and stumping older coffee trees. In my heart, I was thinking: “These young people don’t know what they’re talking about. Cutting coffee trees? No way.” Now, I am encouraging other farmers to prune and stump their coffee trees.

    Firmin Niyibizi is a coffee farmer from Gaharo hill. He has two plantations and 300 coffee trees.

    Burundian burlap coffee sacks

    From the Field

    written by Seth Nduwayo, Quality Control Manager for Long Miles Coffee

    Our washing station that remained opened to farmers the latest closed the harvest on July 31st. Two of our stations have taken all coffee off of the drying tables this week. The station that still has some coffee on drying tables is Heza and with the end of August, at most, every coffee should be taken off the tables. We are proud of what the teams have been able to achieve. There were a lot of challenges but they have shown that they can transform them into opportunities. Briefly, in November 2019, the Government announced that they wanted to come back to operating in the coffee sector (what was interpreted as re-nationalizing the coffee industry). No one knew what had to happen next. The regulations have been made unfavorable. For example, we were obliged to have on our accounts an amount that can pay 75% of expected cherry, in advance. That money couldn’t serve in other operations except for farmers’ payment. Consequently, getting the production license was so difficult. But today we endured and have even the exportation license. I can sit and sigh, whispering to myself and say: “God fought at our side. The harvest was difficult but we made it through. Though we are not sure of the future, we hope to always stand”.

    As for the dry milling activities, we are progressing well. Here, also, we have challenges (which is normal). I previously talked about delays in milling program execution, lack of space for hand picking, power outage, forklift breaking down, bag marking that is slower…each of those challenges has happened to us. However, today we are happy that we have close to a full container of hand-picked coffee and 165 bags are already taxed (grade confirmation by the national coffee board: ODECA). If everything goes smoothly, we expect to ship our first container before the end of August, which will be the first year we are able to do so.

    From the Lab

    written by David Stallings, Roaster Relations for Long Miles Coffee

    These are very busy days in the lab. But, they have also been very encouraging days. The coffees are tasting absolutely wonderful. This week, for the first time this season, I received not only table samples in my weekly package, but also some finished, milled pre-shipment samples. Efficiency has been a huge focus this year. Specifically, efficiency surrounding the time it takes to get coffee ready for export. Between the incredible work of our team in Burundi, the execution of new (and ever-evolving) quality control systems, and the strong logistics partners we have lined up in North America, Europe, and Australia, I am very confident that this will be our best year yet from the perspective of shipment timeliness.

    It has been such a pleasure to be engaged in ongoing/regular communication with so many of you about your needs for this year. If you feel that you have not been heard regarding your needs for this season, by all means, please reach out to me!

  • The pig and the giant

    Why is it that sometimes the words just won’t come out? Is it because of the trouble that I sometimes have when I try to see past the bridge of my nose? They do say that when your vision is impaired it can effect your speech. For some anyway, obviously not everybody. Or is it because the words get all trapped up in a big cheesecloth in the sky and, even though I can smell them ripening, they just never make it down to me?

    Maybe it’s because the Wild Word Pig comes running by (squealing as he goes) and snatches them up the minute I open my mouth? If that is the case, it would probably also explain that screeching noise that I sometimes hear running around in my head. He is a very naughty pig (or so I’ve heard, and this is really is all here-say, because I haven’t yet seen him myself).

    Or, possibly, it’s the giant.

    A giant so big that he can reach the moon and turn your head towards it all in the same motion. Haven’t you ever noticed that you can’t say a thing when you’re looking at the moon? It’s his fault. He makes you look and steals your words. And you know, sometimes the moon decides he would rather show up while the sun is blazing… so you really can’t predict when this word stealing giant will turn up. Unless you are really good at following lunar calendars and all that… but who is?

    Or, and this is a really crazy idea (but I feel the need to try it out anyway), some people are just better at taking photographs than saying anything about them.

    Luv,

    me

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